Start here · Essential guide
Diamond Tools in Machining a Practical Overview
A practical overview of the main families of diamond cutting and grinding tools, what each does well, and how to match a tool type to the job.
Making And Shaping
How diamond and related tools cut, grind and polish.
Start here · Essential guide
A practical overview of the main families of diamond cutting and grinding tools, what each does well, and how to match a tool type to the job.
How coolant type and delivery affect heat, tool wear and surface finish when machining or grinding hard materials, from flood to minimum quantity.
How a wheel of bonded diamond grain removes material from hard workpieces, what the wheel's parts do, and where diamond wheels are used.
How wire loaded with diamond abrasive slices stone, silicon and ceramics, the main wire types, and what affects cut quality and material loss.
What dressing and truing do to a diamond grinding wheel, how the two differ, common methods, and signs that a wheel needs attention.
Why diamond tooling pairs well with soft, sticky and abrasive non-ferrous alloys such as aluminum, copper and brass, and where its limits lie.
Why layered carbon fiber composites tear and split when cut, and how tool choice, geometry and setup reduce delamination and fiber damage.
How polycrystalline diamond inserts are built and how they handle non-ferrous and abrasive workpieces on a lathe, with notes on limits.
The distinct ways cutting edges degrade, including abrasion, adhesion, diffusion, oxidation and chipping, and how to recognize each by its signs.
How single-point diamond tools on ultra-precision lathes produce mirror finishes on optical parts, what materials work, and what limits accuracy.
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